Product Description
What is applications use gear motor?
Electric gear motors are used in various applications that require for high output torque and low output rotation speed.
What is gear motor?
Gear motor is combined electric motor with gear reducer box.
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GPG motor can improve your business.
Taibang gear motor is ideal drive for all kinds of industrial automation products for both industrial and commercial application.
What you can be provided by us is steady quality products(quite and efficient performance gear motor) and engineering solution.
The main products is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV medium gear motors, planetary gear motor,worm gear motor,right angle CHINAMFG and hollow shaft gear motor, etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine.
1)The stator is made of high quality low carbon steel seamless steel tube and ferrite permanent magnet.
2)The rotor consists of silicon steel sheet,copper coil,commutator and insulating material,etc.
3)The rotor shaft is made of high performance medium carbon alloy steel and processed by special technics.There are round shaft and gear shaft.
4)The bearing and oil seal is selected from CHINAMFG brand to ensure good running performance and sealing effect.
5)The wire is made from high temperature resistant and flame retardant material.
Should you any questions,please feel free to contact Ms Susan Liu directly.
Please leave message or send inquiry.I will be back to you asap.
Model Instruction
| Model | Gear Head | Rated Power |
Voltage |
Ampere | Speed | Torque | Shell Diameter | Motor Height |
| W | V | A | r/min | mN.m | mm | 08 | ||
|
GDM08-SC |
4GN | 30 | 12 | 4.6 | 1500 | 190.9 | Φ69 | 105 |
| 1800 | 159.08 | |||||||
| 2200 | 130.2 | |||||||
| 24 | 2.1 | 1500 | 190.9 | |||||
| 1800 | 159.08 | |||||||
| 2200 | 130.2 |
| Reduction Ratio | L1 | L2 | L3 |
| 1:3~1:20 | 105mm | 32mm | 137mm |
| 1:25~1:300 | 105mm | 44mm | 149mm |
FAQ
Q: How about your company?
A:We are gear motor factory located in HangZhou city of China and established in 1995.We have more than 1200 workers.Our main product is AC micro gear motor 6W to 250W, AC small gear motor 100W to 3700W,brush DC motor 10W to 400W,brushless motor 10W to 750W,drum motor 60W to 3700W ,planetary gearbox , and worm gearbox,etc.
Q: How to choose a suitable motor?
A:If you have gear motor pictures or drawings to show us, or you tell us detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can suggest suitable motor per your request .
Q: Can you make the gear motor with customize specifications ?
Yes, we can customize per your request for the voltage, speed, torque and shaft size and shape. If you need additional wires or cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: What’s your lead time?
A: Usually our regular standard product will need 10-15days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
Q: What is your MOQ?
A: If delivery by sea ,the minimum order is 100 pieces, if deliver by express, there is no limit.
Q: Do you have the item in stock?
A: I am sorry we do not have the item in stock, All products are made with orders.
Q: How to contact us ?
A: You can send us enquiry .
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial, Household Appliances, Power Tools |
|---|---|
| Operating Speed: | Constant Speed |
| Excitation Mode: | Compound |
| Function: | Control |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
| Samples: |
US$ 27/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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How is the efficiency of a gear motor measured, and what factors can affect it?
The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:
Measuring Efficiency:
The efficiency of a gear motor is commonly measured by comparing the mechanical output power (Pout) to the electrical input power (Pin). The formula to calculate efficiency is:
Efficiency = (Pout / Pin) * 100%
The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:
Pout = T * ω
The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:
Pin = V * I
By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.
Factors Affecting Efficiency:
Several factors can influence the efficiency of a gear motor. Here are some notable factors:
- Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
- Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
- Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
- Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
- Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
- Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.
By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.
What are some common challenges or issues associated with gear motors, and how can they be addressed?
Gear motors, like any mechanical system, can face certain challenges or issues that may affect their performance, reliability, or longevity. However, many of these challenges can be addressed through proper design, maintenance, and operational practices. Here are some common challenges associated with gear motors and potential solutions:
1. Gear Wear and Failure:
Over time, gears in a gear motor can experience wear, resulting in decreased performance or even failure. The following measures can address this challenge:
- Proper Lubrication: Regular lubrication with the appropriate lubricant can minimize friction and wear between gear teeth. It is essential to follow manufacturer recommendations for lubrication intervals and use high-quality lubricants suitable for the specific gear motor.
- Maintenance and Inspection: Routine maintenance and periodic inspections can help identify early signs of gear wear or damage. Timely replacement of worn gears or components can prevent further damage and ensure the gear motor’s optimal performance.
- Material Selection: Choosing gears made from durable and wear-resistant materials, such as hardened steel or specialized alloys, can increase their lifespan and resistance to wear.
2. Backlash and Inaccuracy:
Backlash, as discussed earlier, can introduce inaccuracies in gear motor systems. The following approaches can help address this issue:
- Anti-Backlash Gears: Using anti-backlash gears, which are designed to minimize or eliminate backlash, can significantly reduce inaccuracies caused by gear play.
- Tight Manufacturing Tolerances: Ensuring precise manufacturing tolerances during gear production helps minimize backlash and improve overall accuracy.
- Backlash Compensation: Implementing control algorithms or mechanisms to compensate for backlash can help mitigate its effects and improve the accuracy of the gear motor.
3. Noise and Vibrations:
Gear motors can generate noise and vibrations during operation, which may be undesirable in certain applications. The following strategies can help mitigate this challenge:
- Noise Dampening: Incorporating noise-dampening features, such as vibration-absorbing materials or isolation mounts, can reduce noise and vibrations transmitted from the gear motor to the surrounding environment.
- Quality Gears and Bearings: Using high-quality gears and bearings can minimize vibrations and noise generation. Precision-machined gears and well-maintained bearings help ensure smooth operation and reduce unwanted noise.
- Proper Alignment: Ensuring accurate alignment of gears, shafts, and other components reduces the likelihood of noise and vibrations caused by misalignment. Regular inspections and adjustments can help maintain optimal alignment.
4. Overheating and Thermal Management:
Heat buildup can be a challenge in gear motors, especially during prolonged or heavy-duty operation. Effective thermal management techniques can address this issue:
- Adequate Ventilation: Providing proper ventilation and airflow around the gear motor helps dissipate heat. This can involve designing cooling fins, incorporating fans or blowers, or ensuring sufficient clearance for air circulation.
- Heat Dissipation Materials: Using heat-dissipating materials, such as aluminum or copper, in motor housings or heat sinks can improve heat dissipation and prevent overheating.
- Monitoring and Control: Implementing temperature sensors and thermal protection mechanisms allows for real-time monitoring of the gear motor’s temperature. If the temperature exceeds safe limits, the motor can be automatically shut down or adjusted to prevent damage.
5. Load Variations and Shock Loads:
Unexpected load variations or shock loads can impact the performance and durability of gear motors. The following measures can help address this challenge:
- Proper Sizing and Selection: Choosing gear motors with appropriate torque and load capacity ratings for the intended application helps ensure they can handle expected load variations and occasional shock loads without exceeding their limits.
- Shock Absorption: Incorporating shock-absorbing mechanisms, such as dampers or resilient couplings, can help mitigate the effects of sudden load changes or impacts on the gear motor.
- Load Monitoring: Implementing load monitoring systems or sensors allows for real-time monitoring of load variations. This information can be used to adjust operation or trigger protective measures when necessary.
By addressing these common challenges associated with gear motors through appropriate design considerations, regular maintenance, and operational practices, it is possible to enhance their performance, reliability, and longevity.
How does the gearing mechanism in a gear motor contribute to torque and speed control?
The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:
The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.
Torque Control:
The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.
By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.
Speed Control:
The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.
By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.
In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.
editor by CX 2024-05-15
China best ZD High Torque Permanent Magnet Electric Micro Induction DC Gear Motor for Digital UV Printer vacuum pump diy
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Detailed Photos
Product Parameters
Product Description:
Gear Motor-Torque Table Allowance Torque Unit:Upside (N.m)/Belowside (kgf.cm)
•Gearhead and Intermediate gearhead are sold separately.
•Enter the reduction ratio into the blank() within the model name.
•The speed is calculated by dividing the motor’s synchronous speed by the reduction ratio. The actual speed is 2%~20% less than the displayed value, depending on the size of the load.
•To reduce the speed beyond the reduction ratio in the following table, attach an intermediate gearhead (reduction ratio: 10) between the reducer and motor. In that case, the permissible torque is 20N.m.
|
Type Motor/Gearhead |
Gear Ratio |
3 |
3.6 |
5 |
6 |
7.5 |
9 |
12.5 |
15 |
18 |
25 |
30 |
36 |
50 |
60 |
75 |
90 |
100 |
120 |
150 |
180 |
|
Speed r/min |
866 |
722 |
520 |
433 |
346 |
288 |
208 |
173 |
144 |
104 |
86 |
72 |
52 |
43 |
34 |
28 |
26 |
21 |
17 |
14 |
|
| Z5D150-24GU(5GU90RT) |
5GU()RC/ 5GU()RT |
0.87 |
1.04 |
1.45 |
1.74 |
2.41 |
5.44 |
4.02 |
4.82 |
5.78 |
8.03 |
9.64 |
10.4 |
14.5 |
17.4 |
20.0 |
20.0 |
20.0 |
20.0 |
20.0 |
20.0 |
|
8.87 |
10.6 |
14.8 |
17.7 |
24.6 |
55.5 |
41.0 |
48.2 |
59.0 |
81.9 |
98.3 |
106 |
148 |
177 |
200 |
200 |
200 |
200 |
200 |
200 |
Dimensions(Unit:mm):
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Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Power Tools |
|---|---|
| Operating Speed: | Constant Speed |
| Structure and Working Principle: | Brush |
| Certification: | ISO9001, CCC |
| Transport Package: | Cnt |
| Specification: | UL, CE, ISO9001, CCC, RoHS |
| Customization: |
Available
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Are there innovations or emerging technologies in the field of gear motor design?
Yes, there are several innovations and emerging technologies in the field of gear motor design. These advancements aim to improve the performance, efficiency, compactness, and reliability of gear motors. Here are some notable innovations and emerging technologies in gear motor design:
1. Miniaturization and Compact Design:
Advancements in manufacturing techniques and materials have enabled the miniaturization of gear motors without compromising their performance. Gear motors with compact designs are highly sought after in applications where space is limited, such as robotics, medical devices, and consumer electronics. Innovative approaches like micro-gear motors and integrated motor-gear units are being developed to achieve smaller form factors while maintaining high torque and efficiency.
2. High-Efficiency Gearing:
New gear designs focus on improving efficiency by reducing friction and mechanical losses. Advanced gear manufacturing techniques, such as precision machining and 3D printing, allow for the creation of intricate gear tooth profiles that optimize power transmission and minimize losses. Additionally, the use of high-performance materials, coatings, and lubricants helps reduce friction and wear, improving overall gear motor efficiency.
3. Magnetic Gearing:
Magnetic gearing is an emerging technology that replaces traditional mechanical gears with magnetic fields to transmit torque. It utilizes the interaction of permanent magnets to transfer power, eliminating the need for physical gear meshing. Magnetic gearing offers advantages such as high efficiency, low noise, compactness, and maintenance-free operation. While still being developed and refined, magnetic gearing holds promise for various applications, including gear motors.
4. Integrated Electronics and Controls:
Gear motor designs are incorporating integrated electronics and controls to enhance performance and functionality. Integrated motor drives and controllers simplify system integration, reduce wiring complexity, and allow for advanced control features. These integrated solutions offer precise speed and torque control, intelligent feedback mechanisms, and connectivity options for seamless integration into automation systems and IoT (Internet of Things) platforms.
5. Smart and Condition Monitoring Capabilities:
New gear motor designs incorporate smart features and condition monitoring capabilities to enable predictive maintenance and optimize performance. Integrated sensors and monitoring systems can detect abnormal operating conditions, track performance parameters, and provide real-time feedback for proactive maintenance and troubleshooting. This helps prevent unexpected failures, extend the lifespan of gear motors, and improve overall system reliability.
6. Energy-Efficient Motor Technologies:
Gear motor design is influenced by advancements in energy-efficient motor technologies. Brushless DC (BLDC) motors and synchronous reluctance motors (SynRM) are gaining popularity due to their higher efficiency, better power density, and improved controllability compared to traditional brushed DC and induction motors. These motor technologies, when combined with optimized gear designs, contribute to overall system energy savings and performance improvements.
These are just a few examples of the innovations and emerging technologies in gear motor design. The field is continuously evolving, driven by the need for more efficient, compact, and reliable motion control solutions in various industries. Gear motor manufacturers and researchers are actively exploring new materials, manufacturing techniques, control strategies, and system integration approaches to meet the evolving demands of modern applications.
Are there environmental benefits to using gear motors in certain applications?
Yes, there are several environmental benefits associated with the use of gear motors in certain applications. Gear motors offer advantages that can contribute to increased energy efficiency, reduced resource consumption, and lower environmental impact. Here’s a detailed explanation of the environmental benefits of using gear motors:
1. Energy Efficiency:
Gear motors can improve energy efficiency in various ways:
- Torque Conversion: Gear reduction allows gear motors to deliver higher torque output while operating at lower speeds. This enables the motor to perform tasks that require high torque, such as lifting heavy loads or driving machinery with high inertia, more efficiently. By matching the motor’s power characteristics to the load requirements, gear motors can operate closer to their peak efficiency, minimizing energy waste.
- Controlled Speed: Gear reduction provides finer control over the motor’s rotational speed. This allows for more precise speed regulation, reducing the likelihood of energy overconsumption and optimizing energy usage.
2. Reduced Resource Consumption:
The use of gear motors can lead to reduced resource consumption and environmental impact:
- Smaller Motor Size: Gear reduction allows gear motors to deliver higher torque with smaller, more compact motors. This reduction in motor size translates to reduced material and resource requirements during manufacturing. It also enables the use of smaller and lighter equipment, which can contribute to energy savings during operation and transportation.
- Extended Motor Lifespan: The gear mechanism in gear motors helps reduce the load and stress on the motor itself. By distributing the load more evenly, gear motors can help extend the lifespan of the motor, reducing the need for frequent replacements and the associated resource consumption.
3. Noise Reduction:
Gear motors can contribute to a quieter and more environmentally friendly working environment:
- Noise Dampening: Gear reduction can help reduce the noise generated by the motor. The gear mechanism acts as a noise dampener, absorbing and dispersing vibrations and reducing overall noise emission. This is particularly beneficial in applications where noise reduction is important, such as residential areas, offices, or noise-sensitive environments.
4. Precision and Control:
Gear motors offer enhanced precision and control, which can lead to environmental benefits:
- Precise Positioning: Gear motors, especially stepper motors and servo motors, provide precise positioning capabilities. This accuracy allows for more efficient use of resources, minimizing waste and optimizing the performance of machinery or systems.
- Optimized Control: Gear motors enable precise control over speed, torque, and movement. This control allows for better optimization of processes, reducing energy consumption and minimizing unnecessary wear and tear on equipment.
In summary, using gear motors in certain applications can have significant environmental benefits. Gear motors offer improved energy efficiency, reduced resource consumption, noise reduction, and enhanced precision and control. These advantages contribute to lower energy consumption, reduced environmental impact, and a more sustainable approach to power transmission and control. When selecting motor systems for specific applications, considering the environmental benefits of gear motors can help promote energy efficiency and sustainability.
Are there specific considerations for selecting the right gear motor for a particular application?
When selecting a gear motor for a specific application, several considerations need to be taken into account. The choice of the right gear motor is crucial to ensure optimal performance, efficiency, and reliability. Here’s a detailed explanation of the specific considerations for selecting the right gear motor for a particular application:
1. Torque Requirement:
The torque requirement of the application is a critical factor in gear motor selection. Determine the maximum torque that the gear motor needs to deliver to perform the required tasks. Consider both the starting torque (the torque required to initiate motion) and the operating torque (the torque required to sustain motion). Select a gear motor that can provide adequate torque to handle the load requirements of the application. It’s important to account for any potential torque spikes or variations during operation.
2. Speed Requirement:
Consider the desired speed range or specific speed requirements of the application. Determine the rotational speed (in RPM) that the gear motor needs to achieve to meet the application’s performance criteria. Select a gear motor with a suitable gear ratio that can achieve the desired speed at the output shaft. Ensure that the gear motor can maintain the required speed consistently and accurately throughout the operation.
3. Duty Cycle:
Evaluate the duty cycle of the application, which refers to the ratio of operating time to rest or idle time. Consider whether the application requires continuous operation or intermittent operation. Determine the duty cycle’s impact on the gear motor, including factors such as heat generation, cooling requirements, and potential wear and tear. Select a gear motor that is designed to handle the expected duty cycle and ensure long-term reliability and durability.
4. Environmental Factors:
Take into account the environmental conditions in which the gear motor will operate. Consider factors such as temperature extremes, humidity, dust, vibrations, and exposure to chemicals or corrosive substances. Choose a gear motor that is specifically designed to withstand and perform optimally under the anticipated environmental conditions. This may involve selecting gear motors with appropriate sealing, protective coatings, or materials that can resist corrosion and withstand harsh environments.
5. Efficiency and Power Requirements:
Consider the desired efficiency and power consumption of the gear motor. Evaluate the power supply available for the application and select a gear motor that operates within the specified voltage and current ranges. Assess the gear motor’s efficiency to ensure that it maximizes power transmission and minimizes wasted energy. Choosing an efficient gear motor can contribute to cost savings and reduced environmental impact.
6. Physical Constraints:
Assess the physical constraints of the application, including space limitations, mounting options, and integration requirements. Consider the size, dimensions, and weight of the gear motor to ensure it can be accommodated within the available space. Evaluate the mounting options and compatibility with the application’s mechanical structure. Additionally, consider any specific integration requirements, such as shaft dimensions, connectors, or interfaces that need to align with the application’s design.
7. Noise and Vibration:
Depending on the application, noise and vibration levels may be critical factors. Evaluate the acceptable noise and vibration levels for the application’s environment and operation. Choose a gear motor that is designed to minimize noise and vibration, such as those with helical gears or precision engineering. This is particularly important in applications that require quiet operation or where excessive noise and vibration may cause issues or discomfort.
By considering these specific factors when selecting a gear motor for a particular application, you can ensure that the chosen gear motor meets the performance requirements, operates efficiently, and provides reliable and consistent power transmission. It’s important to consult with gear motor manufacturers or experts to determine the most suitable gear motor based on the specific application’s needs.
editor by CX 2024-04-19
China Best Sales 2022 Small Volume High Speed Dc Moters 12v 3300 Rpm 10w 12v 550 Motor for Baby Car Micro Motor Permanent Magnet 1 Year,1year 3mm with Free Design Custom
Warranty: 1year, 1 year
Model Number: XH-550-257113
Usage: BOAT, Car, Electric Bicycle, FAN, Home Appliance, Power tools, sweepers,
Type: Micro Motor
Torque: Customised
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Totally Enclosed
Speed(RPM): Customised
Continuous Current(A): Customised
Efficiency: IE 1
Product Name: 550 DC motor
Motor type: Dc Brush Motor
Material: metal
Product Size: 29.7MM*41.8MM
Packing Size: 35.5*57CM
Piece Weight: 223g
Diameter of shaft: 3mm
Rated Voltage: 12v 24v dc
Noise: <65dB
Packaging Details: 30 pcs/box,7 boxes/ctn, 210 pcs/ctn
Port: HangZhou
2571 small volume high speed dc moters 12v 3300 rpm 10w 12v 550 motor for baby car Product description Properties 1.Small volume,portable to carry.2.Both of plastic and iron cover can be selection.3.Compact size.4.Resistance corrosion. product nameXH-550-257113product sizeΦ35mm*L57mmdiameter of axleΦ3.175product weight223gTypes carton brushCustomizable parametersVoltage, current, speed, torque, power, exposed shaft size Customizable Types Application Application it can be widely applied to drill chuck,electrical tool,robot,massager…. company strength Company profile Xihu (West Lake) Dis. motor founded in 2000year,focused on R&D service,5 QC,20 engineers,200 workers,8 production lines,fully facilities to application,the capacity of production more than 100.000.000pcs per year.the main catagories as like dc gear motor,worm gear motor,planetary gear dc motor,dc reducer dc gear motor.presently,our products have covered more than 80 countries as like Japan,UK,USA,Korea…achieved high praise from difference customers.expecting our signal can expand to all over the world and realize win-win. Workshop Process of production Exhibition Exhibition certificates Certificates Approved by CE,ROHS,ISO 9001 authorities. FAQ RFQQ1:Are you trading company or manufacturer?A1:We are manufacturer.Q2:What kind motors you ca provide?A2:DC gear motor ,planetary gearbox,transmission planetary gear motor,Brushless dc gear motor,drum motor,RV and so on;Q3:How about the MOQ for your motors?A3:we can accept 1pcs for sample making for your testing.Q4:What is your after-sale service?A4:we supply free maintenance in warrant of 1 year.Q5:What payment terms do you have?A5:Paypal,TT,Western union,and alipay.Q6:What is your lead time?A6:generally,5-7days to samples order,7-10days to batches order. Customers Comments
How to Select a Gear Motor
A gearmotor is an electrical machine that transfers energy from one place to another. There are many types of gearmotors. This article will discuss the types of gearmotors, including Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have many different characteristics. In addition, each type has distinct advantages and disadvantages. Listed below are a few tips on selecting a gearmotor.
Angular geared motors
Angular geared motors are the optimum drive element for applications where torques, forces, and motions need to be transferred at an angle. Compared to other types of geared motors, these have few moving parts, a compact design, and a long life. Angular geared motors are also highly efficient in travel drive applications. In addition to their durability, they have a low maintenance requirement and are highly corrosion-resistant.
Helical worm geared motors are a low-cost solution for drives that employ angular geared motors. They combine a worm gear stage and helical input stage to offer higher efficiency than pure worm geared motors. This drive solution is highly reliable and noise-free. Angular geared motors are often used in applications where noise is an issue, and helical worm geared motors are particularly quiet.
The gear ratio of an angular geared motor depends on the ratio between its input and output shaft. A high-quality helical geared motor has a relatively low mechanical noise level, and can be installed in almost any space. The torque of a helical geared motor can be measured by using frequency measurement equipment. The energy efficiency of angular geared motors is one of the most important factors when choosing a motor. Its symmetrical arrangement also allows it to operate in low-speed environments.
When selecting the right angular geared motor, it is important to keep in mind that increased torque will lead to poor output performance. Once a gear motor reaches its stall torque, it will no longer function properly. This makes it important to consult a performance curve to choose the appropriate motor. Most DC motor manufacturers are more than happy to provide these to customers upon request. Angular geared motors are more expensive than conventional worm gear motors.
Planetary gearboxes
Planetary gearboxes are used in industrial machinery to generate higher torque and power density. There are three main types of planetary gearboxes: double stage, triple stage, and multistage. The central sun gear transfers torque to a group of planetary gears, while the outer ring and spindle provide drive to the motor. The design of planetary gearboxes delivers up to 97% of the power input.
The compact size of planetary gears results in excellent heat dissipation. In some applications, lubrication is necessary to improve durability. Nevertheless, if you are looking for high speed transmission, you should consider the additional features, such as low noise, corrosion resistance, and construction. Some constructors are better than others. Some are quick to respond, while others are unable to ship their products in a timely fashion.
The main benefit of a planetary gearbox is its compact design. Its lightweight design makes it easy to install, and the efficiency of planetary gearboxes is up to 0.98%. Another benefit of planetary gearboxes is their high torque capacity. These gearboxes are also able to work in applications with limited space. Most modern automatic transmissions in the automotive industry use planetary gears.
In addition to being low in cost, planetary gearboxes are a great choice for many applications. Neugart offers both compact and right angle versions. The right angle design offers a high power-to-weight ratio, making it ideal for applications where torque is needed to be transmitted in reverse mode. So if you’re looking for an efficient way to move heavy machinery around, planetary gearboxes can be a great choice.
Another advantage of planetary gearboxes is their ability to be easily and rapidly changed from one application to another. Since planetary gears are designed to be flexible, you don’t have to buy new ones if you need to change gear ratios. You can also use planetary gears in different industries and save on safety stock by sharing common parts. These gears are able to withstand high shock loads and demanding conditions.
Hydraulic gear motors
Hydraulic gear motors are driven by oil that is pumped into a gear box and causes the gears to rotate. This method of energy production is quiet and inexpensive. The main drawbacks of hydraulic gear motors are that they are noisy and inefficient at low speeds. The other two types of hydraulic motors are piston and vane-type hydraulic motors. The following are some common benefits of hydraulic gear motors.
A hydraulic gear motor is composed of two gears – a driven gear and an idler. The driven gear is attached to the output shaft via a key. High-pressure oil flows into the housing between the gear tips and the motor housing, and the oil then exits through an outlet port. Unlike a conventional gear motor, the gears mesh to prevent the oil from flowing backward. As a result, they are an excellent choice for agricultural and industrial applications.
The most common hydraulic gear motors feature a gerotor and a drive gear. These gears mesh with a larger gear to produce rotation. There are also three basic variations of gear motors: roller-gerotor, gerotor, and differential. The latter produces higher torque and less friction than the previous two. These differences make it difficult to choose which type is the best for your needs. A high-performance gear motor will last longer than an ordinary one.
Radial piston hydraulic motors operate in the opposite direction to the reciprocating shaft of an electric gearmotor. They have nine pistons arranged around a common center line. Fluid pressure causes the pistons to reciprocate, and when they are stationary, the pistons push the fluid out and move back in. Because of the high pressure created by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic gear motors are highly efficient, allowing them to be used in a wide range of industrial and commercial applications.
Hydraulic gear motors complement hydraulic pumps and motors. They are also available in reversible models. To choose the right hydraulic motor for your project, take time to gather all the necessary information about the installation process. Some types require specialized expertise or complicated installation. Also, there are some differences between closed and open-loop hydraulic motors. Make sure to discuss the options with a professional before you make a decision.
Croise motors
There are many advantages to choosing a Croise gear motor. It is highly compact, with less weight and space than standard motors. Its right-angle shaft and worm gear provide smooth, quiet operation. A silent-type brake ensures no metallic sound during operation. It also offers excellent positioning accuracy and shock resistance. This is why this motor is ideal for high-frequency applications. Let’s take a closer look.
A properly matched gearmotor will provide maximum torque output in a specified period. Its maximum developing torque is typically the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can meet torque requirements of six inch-pounds, without exceeding its breakdown rating. This lower-cost unit allows for production variations and allows the customer to use a less powerful motor. Croise gear motors are available in a variety of styles.
china Cost Permanent Magnet Brushless Micro BLDC Worm Gear Electric Car DC Motor for Sliding Gate manufacturers
Item Description
SHN CZPT s
1.Features
1). CZPT performance
two). CZPT running life
3). Reduced sound
4). CZPT temperature rise
five). CZPT harmony
6). The most CZPT style for the optimized operating.
2.Associated Requirements
1) 42mm sequence
| Model | DMW421 | DMW422 | DMW423 | |
| Voltage | V | 24 | ||
| No load speed | rpm | 5000 | 5000 | 5000 |
| Rated torque | Nm | .063 | .094 | .a hundred twenty five |
| Rated Speed | rpm | 4000 | 4000 | 4000 |
| Rated Current | A | 1.7 | 2.5 | 3.5 |
| Torque(max) | Nm | .19 | .27 | .38 |
| Back again-EMF constant | V/Krpm | 3.thirteen | 3.thirteen | three.15 |
| Torque Constant | Nm/A | .039 | .04 | .04 |
| Resistance | ohm | 1.five | .53 | .seventy four |
| Weight | Kg | .three | .four | .five |
| Duration | mm | forty one | fifty one | six |
2) 70mmSeries
| Model | Rated Voltage | No load velocity |
Rated torque | Rated Speed | Rated Present |
Rated electrical power |
L |
| VDC | RPM | Nm | rpm | A | W | mm | |
| DMW701 | forty eight | 3500 | .five | 3000 | four.three | 157 | 86 |
| DMW702 | 48 | 3500 | 1 | 3000 | 8.seven | 314 | 116 |
| DMW703 | 48 | 3500 | one.five | 3000 | twelve.nine | 471 | 136 |
three) 80mmSeries
| Model | DMW801 | DMW802 | DMW803 | |
| Voltage | V | 24 | ||
| No load speed | rpm | 4200 | 4200 | 4200 |
| Rated torque | Nm | .twenty five | .5 | .seventy five |
| Rated Speed | rpm | 3000 | 3000 | 3000 |
| Rated Current | A | 5.2 | 10.five | 15 |
| Rated power | W | seventy nine | 157 | 236 |
| Back again-EMF constant | V/Krpm | 9 | nine.2 | 9.five |
| Torque Constant | Nm/A | .06 | .052 | .05 |
| Resistance | ohm | .5 | .43 | .35 |
| Excess weight | Kg | 1.6 | 2.2 | 3 |
| Length | mm | 75 | ninety five | one hundred fifteen |
four) 86mmSeries
| Model | DMW861 | DMW862 | DMW863 | |
| Voltage | V | 48 | ||
| No load speed | rpm | 3500 | 3500 | 3400 |
| Rated torque | Nm | one. | 1.8 | 2.5 |
| Rated Speed | rpm | 3000 | 3000 | 3000 |
| Rated Current | A | 8.six | 14.eight | 20 |
| Torque(max) | Nm | 3. | 5.4 | seven.five |
| Back again-EMF constant | V/Krpm | nine.8 | nine.8 | ten |
| Torque Constant | Nm/A | .thirteen | .13 | .14 |
| Resistance | ohm | .32 | .15 | .1 |
| Fat | Kg | two.two | three.2 | 4.two |
| Length | mm | eighty | a hundred and five | one hundred thirty |
five) 60mmSeries
| Model | DMW601 | DMW602 | DMW603 | |
| Voltage | V | 36 | ||
| No load speed | rpm | 4100 | 4100 | 4100 |
| Rated torque | Nm | .25 | .five | .seventy five |
| Rated Speed | rpm | 3000 | 3000 | 3000 |
| Rated Current | A | three | 6 | 9 |
| Torque(max) | Nm | .seventy five | 1.5 | 2 |
| Back-EMF constant | V/Krpm | six.two | six.5 | 6.5 |
| Torque Constant | Nm/A | .043 | .045 | .041 |
| Resistance | ohm | .59 | .26 | .two |
| Fat | Kg | .9 | 1.2 | one.6 |
| Size | mm | 78 | 99 | 120 |
6) 57mm Series
| Model | DMW571 | DMW572 | DMW573 | DMW574 | ||
| Voltage | V | 36 | ||||
| No load speed | rpm | 5200 | 5200 | 5300 | 5400 | |
| Rated torque | Nm | .11 | .22 | .32 | .forty two | |
| Rated Speed | rpm | 4000 | 4000 | 4000 | 4000 | |
| Rated Current | A | one.eight | 3.2 | four.seven | six.five | |
| Torque(max) | Nm | .three | .5 | .8 | one.two | |
| Back again-EMF constant | V/Krpm | 4.five | four.8 | four.83 | four.9 | |
| Torque Constant | Nm/A | .072 | .078 | .08 | .09 | |
| Resistance | ohm | one.seven | .75 | .5 | .39 | |
| Bodyweight | Kg | .45 | .eight | 1.one | one.four | |
| Length | mm | fifty five | 75 | ninety five | a hundred and fifteen | |
seven) 57 CZPT Torque
| Model | DMW571 | DMW572 | DMW573 | DMW574 | |
| Voltage | V | 36 | |||
| No load speed | rpm | 5200 | 5200 | 5200 | 5200 |
| Rated torque | Nm | .14 | .28 | .43 | .49 |
| Rated Speed | rpm | 4000 | 4000 | 4000 | 4000 |
| Rated Current | A | two.2 | 4.five | 6.eight | 7.nine |
| Torque(max) | Nm | .4 | .6 | .9 | 1.five |
| Back-EMF constant | V/Krpm | four.five | four.eight | 4.eighty three | 4.9 |
| Torque Constant | Nm/A | .072 | .078 | .08 | .09 |
| Resistance | ohm | two | .nine | .seven | .five |
| Excess weight | Kg | .5 | .9 | 1.three | one.8 |
| Length | mm | fifty five | 75 | ninety five | a hundred and fifteen |
three.Outlines/Drawings
4.About US
five.Primary Products
6.Package deal and CZPT
1.FedEX / DHL / UPS / TNT for samples,Door to door support
2.By sea for batch products
3.Customs specifying freight forwarders or negotiable delivery methods
four.Supply Time:20-twenty five Days for samples30-35 Days for batch products
5.Payment Terms:T/T,L/C at sight,D/P etc.
7.FAQ
Q1. When can I get the quotation?
We usually estimate inside of 24 several hours following we get your inquiry.
If you are urgent to get the value, you should send the information on and or call us right.
Q2. How can I get a sample to verify your high quality?
Right after price confirmed, you can requiry for samples to check good quality.
If you require the samples, we will cost for the sample value.
But the sample expense can be refundable when your amount of very first order is over the MOQ
Q3. Can you do CZPT for us?
Yes, the product packing can be developed as you want.
This autumn. How about MOQ?
one pcs for carton box.
Q5. What is your primary marketplace?
Japanese CZPT pe, CZPT Asia, South CZPT ica.
Make sure you feel free to speak to us if you have any concern.
Gearboxes are mechanical gadgets that aid travel methods sustain ideal speed and torque for applications. Also known as gearboxes and equipment drives, they decrease the rotational velocity of the input shaft by a certain share and enhance the energy shipped to the output shaft by the exact same percentage. Ratio multipliers boost the deceleration and torque supplied by the reducer by a particular ratio and are suitable for parallel installations. Mounting bases, torque arms and flange couplings are equipment utilised with the reducer. They are normally used in programs the place the reducer is not directly linked to the generate system.
china wholesaler Permanent Magnet High Power DC Motor Brushless Micro BLDC Worm Gear Electric Car Motor for Sliding Gate manufacturers
Merchandise Description
Solution Description
FL42BLS (Series)
– ( Dimensions )
| ( General Requirements ) | (Electric Link) | ||||
| ( Winding Variety ) | ( Delta connection) | Kind | Shade | Functions | |
| ( Hall Impact CZPT le ) | a hundred and twenty ( Electrical CZPT le of 120 degree) | ||||
| ( Radial Engage in ) | .02mm@450g | UL1430 AWG26 | ( Red ) | ( Vcc ) | |
| ( Axial Perform ) | .08mm@450g | ( Blue ) | U ( Hu ) | ||
| ( CZPT radial drive ) | 28N 20mm ( 20mm From the flange) | ( CZPT ) | V ( Hv ) | ||
| ( CZPT axial drive ) | 10N | ( White ) | W ( Hw ) | ||
| ( Dielectric CZPT ) | 600VAC/1S | ( Black ) | ( GND ) | ||
| ( Insulation Resistance ) | 100MΩ, 500VDC | UL1430 AWG20 | ( Yellow ) | U ( Phase U ) | |
| ( Ambient Temperature ) | -20°C ~ +50°C | ( Pink ) | V ( Phase V ) | ||
| (Insulation Course) | Course B | ( Black) | W ( Phase W ) | ||
– (Electrical Technical specs)
| (Unit) | FL42BLS01 | FL42BLS02 | FL42BLS03 | FL42BLS04 | |
| ( Number of poles ) | eight | ||||
| ( Variety of phases ) | 3 | ||||
| ( Rated voltage ) | VDC | 24 | |||
| ( Rated torque) | mN.m | 62.five | 125 | 185 | 250 |
| ( Continuous stall torque) | mN.m | seventy five | a hundred and fifty | 220 | three hundred |
| ( Rated speed ) | RPM | 4000 | 4000 | 4000 | 4000 |
| ( Rated CZPT ) | W | 26 | fifty two.five | 77.five | one zero five |
| ( Peak torque ) | mN.m | one hundred ninety | 380 | 560 | 750 |
| ( Peak present ) | A | five.75 | 10.four | fifteen.1 | 21.two |
| ( Line to line resistance ) | ohms@20ºC | one.5 | .8 | .forty three | .3 |
| ( Line to line inductance ) | mH | 2.one | one.2 | .71 | .5 |
| ( Torque continuous ) | Nm/A | .033 | .0366 | .037 | . 0571 |
| ( Back EMF ) | Vrms/KRPM | two.45 | two.seventy one | two.seventy four | 2.sixty two |
| ( Rotor inertia ) | g.cmtwo | 24 | forty eight | seventy two | ninety six |
| ( Motor length ) L | mm | 40.three | sixty.3 | eighty.three | 100.3 |
| ( Weight ) | Kg | .30 | .forty five | .65 | .8 |
,.
The motor can be made &manufactured with CZPT ized ask for.
Firm Profile
HangZhou CZPT CZPT Co., Ltd was established in yr 2001 as a joint undertaking of Germany‐Swiss‐China. We are a professional motor company in HangZhou city, CZPT . Our Firm delivers 4 major collection of goods: Hybrid stepper motors, DC brushless motors, Lower Voltage Servo motors and the motor motorists. Generation potential exceeds a lot more than 6 million motors for each 12 months. HangZhou CZPT CZPT Co., Ltd also has many joint enterprise firms who specialized in the generation of AC Servo motor, PM stepper motors, and DC equipment motors.
We market almost 8 million various motors to CZPT ers CZPT each 12 months. Our products are commonly used on industrial automation, robots, textile, printing, medical equipments, logistics, interaction, house appliances and auto and so forth. We export CZPT motors to more than 30 nations around the world this sort of as CZPT , Germany and CZPT States.
With FULLING R&D staff, effectively-managed manufacturing process and CZPT d screening gear, we preserve giving trustworthy motors. By making use of stringent quality taking care of program and support system, FULLING has successfully passed the good quality management program certification for ISO9001, IATF16949 and ISO14001, which had been authorized by the German TUV group.
All merchandise are RoHS compliant and CE accredited some are UL authorized.
FAQ
Q:How CZPT is the lead time of orders?
A:Lead time : 10~12 weeks
Q:Vhat is your trade Assurance?
A:one hundred% product high quality safety.
one hundred% merchandise on time shipment defense.
a hundred% payment safety for your lined sum.
Q: What’s Moq?
A: No Moq , 1PC Okay . Small Order Welcome.
Q:Do You Make CZPT ized Merchandise?
A:Indeed,We Accpet lT.
Q:About After Sale Serive?
A: After Revenue Providers 24/7.
Q: What need to l do if ‘m not satisfied with your product?
A: lf there are flaws in its good quality, we can exchange a great 1 for you.Normally, this difficulty is unusual.
Q:What is the payment expression?
A:T/T and Paypal is utilized a lot more,you should speak to us for details
Q:Vhat is the high quality degree of your item?
A:We make great high quality, refuse to produce minimal top quality
We are knowledgeable transmission dealers and supply a wide variety of transmissions, an vital part of several travel methods. Gearboxes can be utilised to decrease or boost speed, increase torque, reverse or modify the course of a travel shaft. Gearboxes are also acknowledged as gear drives, velocity reducers, equipment motors, pace reducers and gear reducers.
in Hong Kong China, Hong Kong SAR sales price shop near me near me shop factory supplier Ie4 Premium Efficiency Three-Phase Synchronous Permanent Magnet Aluminum Electric Motor for Air Compressor Pump System Power Station manufacturer best Cost Custom Cheap wholesaler
we provide one-quit answer for the obtain of mechanical power transmission items in China. Entire use has been created of all types of advanced tactics and technologies to reach excelsior production. We supply OEM provider. What is WONEPTT WST Collection?
WonEPTTWST collection long term magnet motors are made to fulfill the IEC-IE4 performance stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd. The rotor loaded with long term magnets to ensure substantial performance and decrease vitality reduction. With IPM design the merchandise has higher effectiveness, powerful EPT attributes from overload functioning situation. The motor gives very same output EPTT with more compact body measurement,hence, less area needed for installation. EPTTled by inverter ,the motor can run at continual torque with a extensive velocity variety.
Why EPT?
- Excellent interchangeability: IE4/3/two motors share the very same housing and factors.
- Strictly examined in accordance to IEC60034-2-one testing methods.
- FleXiHu (West EPT) Dis.bility in non-stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd motors.
- Lowertotal operational EPT for consumers
- Optimized cooling system to guarantee the low temperature rise.
- Built-in in-residence supply EPT to control the EPTT cycle of manufacture
EPTnical characters:
Frame dimensions: 71-355
EPTT selection: .55-400KW Velocity: 1500-4500 RPM
IP55, Class F insulation, Class B temp.increase, S1 responsibility
Voltage 400V
Ambient temperature: – 20 degC ~ 40 degC
Altitude lt1000M
Software:
EPTs Jans, pumps, conveyors, exhausters, EPT vehicles.textile market EPTTs, compressors, and other programs the place speed variation, high efficiency, lower sounds and lowered volume are mXiHu (West EPT) Dis.Hu (West EPT) Dis.tory.
