Product Description
ZD High Torque Right Angle Brushless Gear Motor For Packing Machine
Detailed Photos
Related BLDC Motors
Product Parameters
Main data:
1. Basic specification: DC24V, 60W, 2500RPM S1, B CLASS, IP20, IP40. OR12V, 48V. 250W. Customized products are welcome.
2. Rated torque of bare motor: 318mN. M, 229mNm
3. No-load noise of whole motor: <50dB, L=50cm
4. VE: AC66V, 1S, 5mA
5. Insulation resistance: >20MΩ 500V, >20MΩ 500V
6. Life: 2500H, 4000H
7. Ambient request: RoHS
8. Gear Ratio: 8.5, 12.5, 13
Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
Please contact us if you have detailed requests, thank you ! /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Soft Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
| Customization: |
Available
|
|
|---|
How is the efficiency of a gear motor measured, and what factors can affect it?
The efficiency of a gear motor is a measure of how effectively it converts electrical input power into mechanical output power. It indicates the motor’s ability to minimize losses and maximize its energy conversion efficiency. The efficiency of a gear motor is typically measured using specific methods, and several factors can influence it. Here’s a detailed explanation:
Measuring Efficiency:
The efficiency of a gear motor is commonly measured by comparing the mechanical output power (Pout) to the electrical input power (Pin). The formula to calculate efficiency is:
Efficiency = (Pout / Pin) * 100%
The mechanical output power can be determined by measuring the torque (T) produced by the motor and the rotational speed (ω) at which it operates. The formula for mechanical power is:
Pout = T * ω
The electrical input power can be measured by monitoring the current (I) and voltage (V) supplied to the motor. The formula for electrical power is:
Pin = V * I
By substituting these values into the efficiency formula, the efficiency of the gear motor can be calculated as a percentage.
Factors Affecting Efficiency:
Several factors can influence the efficiency of a gear motor. Here are some notable factors:
- Friction and Mechanical Losses: Friction between moving parts, such as gears and bearings, can result in mechanical losses and reduce the overall efficiency of the gear motor. Minimizing friction through proper lubrication, high-quality components, and efficient design can help improve efficiency.
- Gearing Efficiency: The design and quality of the gears used in the gear motor can impact its efficiency. Gear trains can introduce mechanical losses due to gear meshing, misalignment, or backlash. Using well-designed gears with proper tooth profiles and minimizing gear train losses can improve efficiency.
- Motor Type and Construction: Different types of motors (e.g., brushed DC, brushless DC, AC induction) have varying efficiency characteristics. Motor construction, such as the quality of magnetic materials, winding resistance, and rotor design, can also affect efficiency. Choosing motors with higher efficiency ratings can improve overall gear motor efficiency.
- Electrical Losses: Electrical losses, such as resistive losses in motor windings or in the motor drive circuitry, can reduce efficiency. Minimizing resistance, optimizing motor drive electronics, and using efficient control algorithms can help mitigate electrical losses.
- Load Conditions: The operating conditions and load characteristics placed on the gear motor can impact its efficiency. Heavy loads, high speeds, or frequent acceleration and deceleration can increase losses and reduce efficiency. Matching the gear motor’s specifications to the application requirements and optimizing load conditions can improve efficiency.
- Temperature: Elevated temperatures can significantly affect the efficiency of a gear motor. Excessive heat can increase resistive losses, reduce lubrication effectiveness, and affect the magnetic properties of motor components. Proper cooling and thermal management techniques are essential to maintain optimal efficiency.
By considering these factors and implementing measures to minimize losses and optimize performance, the efficiency of a gear motor can be enhanced. Manufacturers often provide efficiency specifications for gear motors, allowing users to select motors that best meet their efficiency requirements for specific applications.
Can you explain the role of backlash in gear motors and how it’s managed in design?
Backlash plays a significant role in gear motors and is an important consideration in their design and operation. Backlash refers to the slight clearance or play between the teeth of gears in a gear system. It affects the precision, accuracy, and responsiveness of the gear motor. Here’s an explanation of the role of backlash in gear motors and how it is managed in design:
1. Role of Backlash:
Backlash in gear motors can have both positive and negative effects:
- Compensation for Misalignment: Backlash can help compensate for minor misalignments between gears, shafts, or the load. It allows a small amount of movement before engaging the next set of teeth, reducing the risk of damage due to misalignment. This can be particularly beneficial in applications where precise alignment is challenging or subject to variations.
- Negative Impact on Accuracy and Responsiveness: Backlash can introduce a delay or “dead zone” in the motion transmission. When changing the direction of rotation or reversing the load, the gear teeth must first overcome the clearance or play before engaging in the opposite direction. This delay can reduce the overall accuracy, responsiveness, and repeatability of the gear motor, especially in applications that require precise positioning or rapid changes in direction or speed.
2. Managing Backlash in Design:
Designers employ various techniques to manage and minimize backlash in gear motors:
- Tight Manufacturing Tolerances: Proper manufacturing techniques and tight tolerances can help minimize backlash. Precision machining and quality control during the production of gears and gear components ensure closer tolerances, reducing the amount of play between gear teeth.
- Preload or Pre-tensioning: Applying a preload or pre-tensioning force to the gear system can help reduce backlash. This technique involves introducing an initial force or tension that eliminates the clearance between gear teeth. It ensures immediate contact and engagement of the gear teeth, minimizing the dead zone and improving the overall responsiveness and accuracy of the gear motor.
- Anti-Backlash Gears: Anti-backlash gears are designed specifically to minimize or eliminate backlash. They typically feature modifications to the gear tooth profile, such as modified tooth shapes or special tooth arrangements, to reduce clearance. Anti-backlash gears can be used in gear motor designs to improve precision and minimize the effects of backlash.
- Backlash Compensation: In some cases, backlash compensation techniques can be employed. These techniques involve monitoring the position or movement of the load and applying control algorithms to compensate for the backlash. By accounting for the clearance and adjusting the control signals accordingly, the effects of backlash can be mitigated, improving accuracy and responsiveness.
3. Application-Specific Considerations:
The management of backlash in gear motors should be tailored to the specific application requirements:
- Positioning Accuracy: Applications that require precise positioning, such as robotics or CNC machines, may require tighter backlash control to ensure accurate and repeatable movements.
- Dynamic Response: Applications that involve rapid changes in direction or speed, such as high-speed automation or servo control systems, may require reduced backlash to maintain responsiveness and minimize overshoot or lag.
- Load Characteristics: The nature of the load and its impact on the gear system should be considered. Heavy loads or applications with significant inertial forces may require additional backlash management techniques to maintain stability and accuracy.
In summary, backlash in gear motors can affect precision, accuracy, and responsiveness. While it can compensate for misalignments, backlash may introduce delays and reduce the overall performance of the gear motor. Designers manage backlash through tight manufacturing tolerances, preload techniques, anti-backlash gears, and backlash compensation methods. The management of backlash depends on the specific application requirements, considering factors such as positioning accuracy, dynamic response, and load characteristics.
How does the gearing mechanism in a gear motor contribute to torque and speed control?
The gearing mechanism in a gear motor plays a crucial role in controlling torque and speed. By utilizing different gear ratios and configurations, the gearing mechanism allows for precise manipulation of these parameters. Here’s a detailed explanation of how the gearing mechanism contributes to torque and speed control in a gear motor:
The gearing mechanism consists of multiple gears with varying sizes, tooth configurations, and arrangements. Each gear in the system engages with another gear, creating a mechanical connection. When the motor rotates, it drives the rotation of the first gear, which then transfers the motion to subsequent gears, ultimately resulting in the output shaft’s rotation.
Torque Control:
The gearing mechanism in a gear motor enables torque control through the principle of mechanical advantage. The gear system utilizes gears with different numbers of teeth, known as gear ratio, to adjust the torque output. When a smaller gear (pinion) engages with a larger gear (gear), the pinion rotates faster than the gear but exerts more force or torque. This results in torque amplification, allowing the gear motor to deliver higher torque at the output shaft while reducing the rotational speed. Conversely, if a larger gear engages with a smaller gear, torque reduction occurs, resulting in higher rotational speed at the output shaft.
By selecting the appropriate gear ratio, the gearing mechanism effectively adjusts the torque output of the gear motor to match the requirements of the application. This torque control capability is essential in applications that demand high torque for heavy lifting or overcoming resistance, as well as applications that require lower torque but higher rotational speed.
Speed Control:
The gearing mechanism also contributes to speed control in a gear motor. The gear ratio determines the relationship between the rotational speed of the input shaft (driven by the motor) and the output shaft. When a gear motor has a higher gear ratio (more teeth on the driven gear compared to the driving gear), it reduces the output speed while increasing the torque. Conversely, a lower gear ratio increases the output speed while reducing the torque.
By choosing the appropriate gear ratio, the gearing mechanism allows for precise speed control in a gear motor. This is particularly useful in applications that require specific speed ranges or variations, such as conveyor systems, robotic movements, or machinery that needs to operate at different speeds for different tasks. The speed control capability of the gearing mechanism enables the gear motor to match the desired speed requirements of the application accurately.
In summary, the gearing mechanism in a gear motor contributes to torque and speed control by utilizing different gear ratios and configurations. It enables torque amplification or reduction, depending on the gear arrangement, allowing the gear motor to deliver the required torque output. Additionally, the gear ratio also determines the relationship between the rotational speed of the input and output shafts, providing precise speed control. These torque and speed control capabilities make gear motors versatile and suitable for a wide range of applications in various industries.
editor by CX 2024-05-15
China Wpa Worm Reducer Shaft Gearbox for Packing Machine worm gear box elecon
Product Description
Product Introduction:
WPA collection reducer is a new-era of products produced by our factory on the foundation of introducing foreign superior technological innovation,its’ primary functions are as follows:
one Produced of high quality solid iron, light bodyweight and non-rusting
two Large output torque and large radiating effectiveness
three Clean running and lower sounds
four Good-looking visual appeal, tough services life and little quantity
5 Appropriate for omnibearing set up
Firm Profile
l The largest maker and exporter of worm gear reducers in Asia.
l Established in 1976, we remodeled from a county owned manufacturing facility to non-public 1 in 1996. HangZhou SINO-DEUTSCH Electrical power TRANSMISSION Tools CO.,LTD is our new title since 2001.
l We are the very first maker of reducers and gearboxes in China who was offered export license because calendar year 1993.
l “Fixedstar” model gearboxes and reducers are the very first operator of CHINA Best Brand name and Most Famous Trade Mark for reducers.
1st to achieve ISO9001 and CE Certificate amid all producers of gearboxes in China.
As a specialist producer of worm gearbox and worm equipment reducers in China, we primarily produce reduction gearbox,aluminum scenario worm gearboxes,arc gear cylindrical worm gearboxes, worm equipment reducers, in line helical gearboxes, and cyclo push reducers, and so forth. These merchandise function rational structure, secure functionality, and dependable top quality, and so on. They are commonly employed in power, mining, metallurgy, creating content, chemical, food, printing, ceramic, paper-generating, tobacco, and other industries.
We have 600 workers in our manufacturing unit, which covers 70,000 square CZPT in HangZhou. We have been generating 2,five hundred models of reducers each day given that 2012. We are proudly exporting 70% of our products to far more than 40 countries all above the word. Our clients arrive from Italy, Germany, United states, Canada, Spain, United kingdom, Mexico, Brazil, Argentina, Turkey, Singapore and other primary industrial nations in the entire world. 30% of them are OEM created for immediate makers of other products.
We warmly welcome customers from other components of the globe to check out us. Looking at is believing. We are extremely self-confident that soon after visiting our facility, you will have self-confidence on our products. We have the newest automatic equipments and experienced personnel to make sure the secure good quality and large output. We have the most sophisticated technological and engineering crew to assist most demanding necessity on normal and OEM goods.
Seeking CZPT to conference you in HangZhou, China.
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/ Piece | |
50 Pieces (Min. Order) |
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| Application: | Industry |
|---|---|
| Hardness: | Hardened |
| Type: | Worm and Wormwheel |
| Size: | 40-250 |
| Manipulate Way: | Semi-Automatic Manipulation |
| Manufacturing Method: | Rolling Gear |
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| Customization: |
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|
/ Piece | |
50 Pieces (Min. Order) |
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| Application: | Industry |
|---|---|
| Hardness: | Hardened |
| Type: | Worm and Wormwheel |
| Size: | 40-250 |
| Manipulate Way: | Semi-Automatic Manipulation |
| Manufacturing Method: | Rolling Gear |
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| Customization: |
|---|
What is a worm gear reducer gearbox?
The worm gear reducer gearbox is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.
Hollow shaft worm gear reducer gearbox
Worm gear reducer gearbox is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducer gearboxes are prone to oil leakage, which can be a problem for a number of reasons.
Hollow shaft worm gear reducer gearboxes are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
Another type of worm gear reducer gearbox is the multi-stage variety. This gear reducer gearbox has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer gearbox has low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducer gearboxes that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer gearbox has the characteristics of lower price and better torque output.
Agknx worm gear
The Agknx type worm gear reducer gearbox has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
Another major advantage of the Agknx worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The Agknx worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
Agknx worm gear reducer gearboxes are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer gearbox stems from Sumitomo Heavy Industries’ extensive experience in gear reducer gearboxes. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
Agknx worm gear reducer gearboxes are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.
Double throat worm gear
There are a few things to consider when choosing a dual-throat worm gear. First, the diameter of the root circle must match the circle pitch of the larger gear. This measurement is usually done by measuring the distance between adjacent teeth. Alternatively, the worm’s normal module can be used. It is the value entered in the worm module dialog. In addition, the axial pitch of the worm should be equal to the pitch diameter of the circular pitch.
Double-throat worm gears are an excellent choice for heavy and heavy-duty applications. The design of this worm gear is ideal for heavy-duty applications as it provides a tighter connection between the worm and the gear. It is also more compact than other types of gear and is comparable to a fine-pitch lead screw.
The efficiency of a double-throat worm gear depends on the material of the gear and worm. Typically, gears are made of case-hardened steel, while worm gears are made of bronze or cast iron. In some cases, a combination of cast iron and bronze can be used.
The deflection of the worm shaft is also affected by the tooth parameters. Tooth height, pressure angle, and size factors all affect the deflection of the worm shaft. In addition, the number of worm threads is another important parameter that affects the deflection of the worm shaft.
Double-throat worm gears are commonly used in industrial applications where high drive reduction is required. The worm has a concave and internal tooth structure that can be adjusted to achieve various ratios. Worm gears and worm gear assemblies must be properly mounted on their shafts to prevent back drive.
Brass worm gear
The basic working principle of the brass worm gear reducer gearbox is the same as that of the traditional worm gear reducer gearbox. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
Double-thread worm gear reducer gearboxes are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducer gearboxes with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
I260 series worm gear reducer gearboxes are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer gearbox is designed for low to medium-horsepower applications. This gear reducer gearbox is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducer gearboxes.
Brass worm gear
Brass worm gear reducer gearbox is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer gearbox also has the ability to generate high torque. However, it is important to understand that this gear reducer gearbox has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer gearbox is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
Worm gears are used in many consumer and industrial applications and have high reduction ratios. These gears are produced in various configurations and sizes. Worm gears are similar to spur gears but have non-parallel shafts. Worm gears are also suitable for applications requiring low output speed but high torque.
Worm gears have some distinct advantages over other gears. First, unlike standard gears, the worm rotates in a worm-like motion. This mechanism prevents reverse movement. This is because the lead angle of the worm gear is small. Additionally, the worms self-lock, helping to prevent reversal. However, this mechanism is not entirely reliable. Worm gears can be found in elevators, fishing reels, sprockets, and automotive power steering.
Another advantage of worm gears is that they are easy to manufacture. The rationale behind this design is to have two mutually perpendicular axes. Then, two or more threads are added to the worm gear. The common tangent between these two shafts intersects the pitch line of the worm gear shaft. This is the basis of transfer speed.
editor by CX 2023-04-11
China S Series Helical Worm Gear Box For Packing Machine cast iron worm gearbox
Item Description
S series Helical- Worm Geared Reducer with Motor
one. Merchandise attributes
one.1. S series: proper-angle velocity reduction gearing composed by helical gears, worms, and gears, optimized and designed in accordance to worldwide normal
1.2.Higher precision, large performance, fine classification in transmission ratio, extensive selection, big transmission torque, reputable functionality, minimal sounds, versatile installation, and handy use and upkeep.
one.3. They are extensively employed in various minimal-pace transmissions, which are common basic areas of mechanical transmission.
2. Technical parameters
| Housing material | Forged iron |
| Housing hardness | HBS90-240 |
| Equipment content: | 20CrMnTi |
| Floor hardnesss of gear | HRC58°-62° |
| Equipment main hardness | HRC33°-40° |
| Input/Output shaft material | 40CrMnTi |
| Enter/Output shaft hardness | HBS241°-286° |
| Shaft at oil seal postion hardness | HRC48 ° -fifty five ° |
| Machining precision of gears material | Precise grinding 6-5 grade |
| Heat therapy | tempering, cementing, quenching and so forth |
| Effectiveness | up to ninety% |
| Sound(Max) | sixty-68dB |
| Device product | Foot mounted,flange mounted,hollow shaft mounted |
| Input strategy | flange input,inline enter,shaft enter |
| Vibration | ≤ 20um |
| Backlash | ≤ 20Arcmin |
| Bearing brands | NSK,C&U and so on |
| Oil seal manufacturers | NAK,SKF and so forth |
| Lubricant | VG680 |
| Motor | IP55, F class |
| Motor shaft | 40Cr, Tempering, cementing,quenching etc. |
three.Programs
HangZhou XG Transmission Gearbox reducer are broadly employed in :
Ceramic Business
Glass Market
Meals Business
Metallurgy Industry
Beer& Drink Market
Printing and dyeing Business
Textile Market
Warehouse Logoistics Sector
Wood working Machinery
environmental protection tools Business
Leather-based Market
Pharmacy Market
5.Business Data
ZheJiang CZPT Co.,Ltd,the predecessor was a state-owned navy CZPT enterprise, was recognized in 1965. CZPT specializes in the complete power transmission remedy for large-end products producing industries primarily based on the aim of “System Solution, Software Layout and Professional Support”.
Starshine have a strong technical force with above 350 personnel at present, like over 30 engineering professionals, 30 high quality inspectors, masking an spot of 80000 sq. meters and types of advanced processing devices and screening equipments. We have a good basis for the business application improvement and services of large-conclude speed reducers & variators possessing to the provincial engineering technological innovation analysis center,the lab of equipment pace reducers, and the foundation of contemporary R&D.
Our major merchandise are R/S/K/F sequence helical geared motor, SNP sequence planetary gearboxes, SNKG series bevel-helical gearmotor, NCJ series equipment motor, RV series worm gearboxes, JWB-X collection pace variators, B/JXJ sequence cycloidal gearboxes, XGK sequence helical-hypoid Gearboxes, which widely employed in ceramic market, glass business, woodworking machinery , high voltage change, foods & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CZPT technically provide the expert merchandise & service for the medium and substantial-finish buyers, and our gearboxes are very best-offering in domestic, and even in abroad , such as in Europe, North The us, South The usa, Center East, South Asia, Southeast Asia, Africa…etc.
In the long term , Starshine will hold the creed of “serving consumer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the idea of “top quality creates benefit” to emphasis on the customers’ needs and provide them the competitive transmission answer and develop worth for them continually, and make a high-end gear manufacturing business and generate a preferred brand name of changing import goods and upgrading repeatedly for the conclude users.
Between Dynamic and Static, Basic is Remarkable, let us go forward hand in hand and make a brilliant future!
Our factory
one. 300 sets superior processing equipment
2. “6S”Standardized Administration
Our Team
Specialized Team
Product sales Group
Following Income Crew
Exibition Display
2019 ASIA ceramics exhibition
2018 World of Sector Exhibition
Good quality Assurance
Merchandise a hundred% test before shipping and delivery
Passed ISO 9001: 2015 Certification.
Our Certificates:
Handed ” ISO 9001 Global Good quality System Certificate”, “Intercontinental High quality Credit AAA++ Ceritifacte” , ” Swiss SGS Certification”, Legendary Manufacturer in Chinese Electromechanical Sector”, “Well-known Brand name of ZheJiang Province”, “Non-community Scientific and Technological Organization in ZheJiang Province”, “National High and New-tech Organization”, “Leading fifty in Chinese Gear Business” “2011 HangZhou Engineering and Technological R&D Heart” and so on.
Our provider
1. We offer 12 months Warranty.
2. We have thousands of gearbox reducers. From Input Power .06KW to 200KW, Ratio 1.3-289.74, Output pace -1095rpm and Output torque 1.4-62800Nm. They can meet up with your all distinct specifications for diverse industries.
three. 24 hours on the internet services.
4. Fast delivry.
5. We offer E-catalog or Paper catalog,so you can select the design simply in accordance to your requirements
six. Welcome you arrive to our manufacturing facility to verify our merchandise, we can support you to ebook the hotel or ticket.
FAQ
Q:Are you a trading company or manufacturer?
A: We are maker.
Q:The place do you base?
A: We are in Xihu (West Lake) Dis. district, HangZhou, China.
Q:What kinds of gearbox can you create for us?
A: R/S/K/F sequence helical geared motor, SNP series planetary gearboxes, SNKG sequence bevel-helical gearmotor, NCJ collection equipment motor, RV collection worm gearboxes, JWB-X sequence speed variators, B/JXJ series cycloidal gearboxes, XGK collection helical-hypoid Gearboxes
Q:What are the software of the gearbox?
A:Items are widely used in ceramic, glass, foodstuff, metallurgy, beer & drink, printing and dyeing, textile, petrochemical engineering, warehouse logistics, wooden-operating device, environmental defense tools, printing and packaging, pharmacy, and leather. Items are marketed in some international locations and locations, this kind of as Europe, America, and Southeast Asia, and it possesses dozens of distributors and after-sale service agents.
Q:What is the material you use?
A1: Aluminum Housing human body ( For the RV series worm gearbox Size 30~90)
A2: Cast iron(For the RV collection worm gearbox, Dimension 110-a hundred and fifty, For the NCJ & F/R/S/K sequence helical gear reducer)
Any inquiry pls speak to:
Nicola Huang (Export product sales)
Internet site: gearbox1965
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US $87.34-908.59 / Piece | |
1 Piece (Min. Order) |
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| Application: | Motor, Machinery |
|---|---|
| Function: | Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Helical Gear |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
###
| Customization: |
Available
|
|---|
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| Housing material | Cast iron |
| Housing hardness | HBS90-240 |
| Gear material: | 20CrMnTi |
| Surface hardnesss of gear | HRC58°-62° |
| Gear core hardness | HRC33°-40° |
| Input/Output shaft material | 40CrMnTi |
| Input/Output shaft hardness | HBS241°-286° |
| Shaft at oil seal postion hardness | HRC48 ° -55 ° |
| Machining precision of gears material | Accurate grinding 6-5 grade |
| Heat treatment | tempering, cementing, quenching etc |
| Efficiency | up to 90% |
| Noise(Max) | 60-68dB |
| Unit model | Foot mounted,flange mounted,hollow shaft mounted |
| Input method | flange input,inline input,shaft input |
| Vibration | ≤ 20um |
| Backlash | ≤ 20Arcmin |
| Bearing brands | NSK,C&U etc |
| Oil seal brands | NAK,SKF etc |
| Lubricant | VG680 |
| Motor | IP55, F class |
| Motor shaft | 40Cr, Tempering, cementing,quenching etc. |
|
US $87.34-908.59 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Motor, Machinery |
|---|---|
| Function: | Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Helical Gear |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
###
| Customization: |
Available
|
|---|
###
| Housing material | Cast iron |
| Housing hardness | HBS90-240 |
| Gear material: | 20CrMnTi |
| Surface hardnesss of gear | HRC58°-62° |
| Gear core hardness | HRC33°-40° |
| Input/Output shaft material | 40CrMnTi |
| Input/Output shaft hardness | HBS241°-286° |
| Shaft at oil seal postion hardness | HRC48 ° -55 ° |
| Machining precision of gears material | Accurate grinding 6-5 grade |
| Heat treatment | tempering, cementing, quenching etc |
| Efficiency | up to 90% |
| Noise(Max) | 60-68dB |
| Unit model | Foot mounted,flange mounted,hollow shaft mounted |
| Input method | flange input,inline input,shaft input |
| Vibration | ≤ 20um |
| Backlash | ≤ 20Arcmin |
| Bearing brands | NSK,C&U etc |
| Oil seal brands | NAK,SKF etc |
| Lubricant | VG680 |
| Motor | IP55, F class |
| Motor shaft | 40Cr, Tempering, cementing,quenching etc. |
What is a worm gear reducer gearbox?
The worm gear reducer gearbox is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.Hollow shaft worm gear reducer gearbox
Worm gear reducer gearbox is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducer gearboxes are prone to oil leakage, which can be a problem for a number of reasons.
Hollow shaft worm gear reducer gearboxes are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
Another type of worm gear reducer gearbox is the multi-stage variety. This gear reducer gearbox has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer gearbox has low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducer gearboxes that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer gearbox has the characteristics of lower price and better torque output.
Agknx worm gear
The Agknx type worm gear reducer gearbox has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
Another major advantage of the Agknx worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The Agknx worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
Agknx worm gear reducer gearboxes are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer gearbox stems from Sumitomo Heavy Industries’ extensive experience in gear reducer gearboxes. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
Agknx worm gear reducer gearboxes are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.Double throat worm gear
There are a few things to consider when choosing a dual-throat worm gear. First, the diameter of the root circle must match the circle pitch of the larger gear. This measurement is usually done by measuring the distance between adjacent teeth. Alternatively, the worm’s normal module can be used. It is the value entered in the worm module dialog. In addition, the axial pitch of the worm should be equal to the pitch diameter of the circular pitch.
Double-throat worm gears are an excellent choice for heavy and heavy-duty applications. The design of this worm gear is ideal for heavy-duty applications as it provides a tighter connection between the worm and the gear. It is also more compact than other types of gear and is comparable to a fine-pitch lead screw.
The efficiency of a double-throat worm gear depends on the material of the gear and worm. Typically, gears are made of case-hardened steel, while worm gears are made of bronze or cast iron. In some cases, a combination of cast iron and bronze can be used.
The deflection of the worm shaft is also affected by the tooth parameters. Tooth height, pressure angle, and size factors all affect the deflection of the worm shaft. In addition, the number of worm threads is another important parameter that affects the deflection of the worm shaft.
Double-throat worm gears are commonly used in industrial applications where high drive reduction is required. The worm has a concave and internal tooth structure that can be adjusted to achieve various ratios. Worm gears and worm gear assemblies must be properly mounted on their shafts to prevent back drive.
Brass worm gear
The basic working principle of the brass worm gear reducer gearbox is the same as that of the traditional worm gear reducer gearbox. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
Double-thread worm gear reducer gearboxes are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducer gearboxes with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
I260 series worm gear reducer gearboxes are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer gearbox is designed for low to medium-horsepower applications. This gear reducer gearbox is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducer gearboxes.Brass worm gear
Brass worm gear reducer gearbox is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer gearbox also has the ability to generate high torque. However, it is important to understand that this gear reducer gearbox has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer gearbox is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
Worm gears are used in many consumer and industrial applications and have high reduction ratios. These gears are produced in various configurations and sizes. Worm gears are similar to spur gears but have non-parallel shafts. Worm gears are also suitable for applications requiring low output speed but high torque.
Worm gears have some distinct advantages over other gears. First, unlike standard gears, the worm rotates in a worm-like motion. This mechanism prevents reverse movement. This is because the lead angle of the worm gear is small. Additionally, the worms self-lock, helping to prevent reversal. However, this mechanism is not entirely reliable. Worm gears can be found in elevators, fishing reels, sprockets, and automotive power steering.
Another advantage of worm gears is that they are easy to manufacture. The rationale behind this design is to have two mutually perpendicular axes. Then, two or more threads are added to the worm gear. The common tangent between these two shafts intersects the pitch line of the worm gear shaft. This is the basis of transfer speed.
editor by czh 2023-01-12
china Cost AC Worm Gear Right Angle Right Gear Motor for Packing Machine manufacturers
Item Description
25w 30w substantial torque reduced velocity proper angle ac gear motor
one. CZPT bodyweight, little dimension and straightforward installation
two. Wide speed ranges and higher torque
three. Reduced sounds and substantial efficiency
4. Stable and safe, CZPT life time
5. Multi-framework, CZPT assembling methods
6. A single-quit resolution with pace controller, driver, encoder, brake and transformer CZPT .
Motor Specification
| Motor Model | Specs | Output CZPT | Voltage | Frequency | Current | Starting up Torque | Rated Torque | Rated CZPT | Capacitor/Ve |
| W | V | Hz | A | mN.m | mN.m | r/min | μF/VAC | ||
| JD4IK25GN-C JD4IK25A-C |
Induction | 25 | 1-stage 220 |
fifty | .22 | 231 | 185 | 1250 | 1.5/450 |
| sixty | .21 | 192 | 154 | 1550 | 1.5/450 | ||||
| JD4RK25GN-C JD4RK25A-C |
Reversible | 50 | .24 | 231 | 185 | 1250 | two/450 | ||
| 60 | .26 | 192 | 154 | 1550 | 2/450 | ||||
| JD4IK25GN-A JD4IK25A-A |
Induction | 25 | 1-section 110 |
fifty | .48 | 231 | 185 | 1250 | 6/250 |
| 60 | .forty six | 192 | 154 | 1550 | 6/250 | ||||
| JD4RK25GN-A JD4RK25A-A |
Reversible | 50 | .50 | 231 | 185 | 1250 | 8/250 | ||
| sixty | .56 | 192 | 154 | 1550 | 8/250 | ||||
| JD4IK25GN-U JD4IK25A-U |
— | 25 | 3-stage 380 |
50 | .14 | 231 | 185 | 1250 | — |
| 60 | .twelve | 192 | 154 | 1550 | — | ||||
| JD4RK25GN-S JD4RK25A-S |
— | 25 | 3-period 220 |
fifty | .24 | 231 | 185 | 1250 | — |
| sixty | .225 | 192 | 154 | 1550 | — | ||||
| JD4IK30GN-C JD4IK30A-C |
Induction | 30 | 1-period 220 |
50 | .28 | 275 | 220 | 1250 | 2.2/450 |
| 60 | .three | 231 | 185 | 1550 | two.2/450 | ||||
| JD4RK30GN-C JD4RK30A-C |
Reversible | fifty | .3 | 275 | 220 | 1250 | two.5/450 | ||
| sixty | .32 | 231 | 185 | 1550 | two.5/450 | ||||
| JD4IK30GN-A JD4IK30A-A |
Induction | 30 | 1-phase one hundred ten |
fifty | .fifty eight | 275 | 220 | 1250 | eight/250 |
| sixty | .sixty | 231 | 185 | 1550 | eight/250 | ||||
| JD4RK30GN-A JD4RK30A-A |
Reversible | 50 | .60 | 275 | 220 | 1250 | ten/250 | ||
| 60 | .65 | 231 | 185 | 1550 | 10/250 |
Allowable load for the gear motor
| Geared-down parameter |
Synchronous speed r/min |
five hundred | 300 | 200 | 150 | 120 | one hundred | eighty five | seventy five | sixty | 50 | 40 | 37 | 30 | twenty five | 20 | fifteen | 12 | 10 | 8 | seven | 6 | five | |
| Ratio i | three | five | seven.5 | 10 | twelve.5 | 15 | 18 | 20 | 25 | thirty | 36 | 40 | fifty | 60 | 75 | a hundred | a hundred and twenty | one hundred fifty | one hundred eighty | 200 | 250 | 300 | ||
| Max allowable load | 25W | N.m | .45 | .79 | .93 | 1.eighteen | 1.fifty five | one.86 | two.twenty five | two.seventy eight | three.1 | three.43 | four.twelve | 5.01 | 5.fifty seven | 6.18 | 7.fifty two | 7.84 | ||||||
| 30W | N.m | .56 | .eight | 1.1 | one.39 | 1.eighty five | two.32 | 2.78 | three.34 | three.seven | 4.seventeen | 5.01 | six.01 | 6.five | 6.68 | 7.84 | ||||||||
| MOTOR Body Measurement | sixty mm / 70mm / 80mm / 90mm / 104mm | ||
| MOTOR Kind | INDUCTION MOTOR / REVERSIBLE MOTOR / TORQUE MOTOR / Pace Handle MOTOR | ||
| Collection | K sequence | ||
| OUTPUT CZPT | 3 W / 6W / 10W / 15W / 25W / 40W / 60W / 90W / a hundred and twenty W / 140W / 180W / 200W (can be CZPT ized) | ||
| OUTPUT SHAFT | 8mm / 10mm / 12mm / 15mm spherical shaft, D-minimize shaft, key-way shaft (can be CZPT ized) | ||
| Voltage sort | One phase a hundred-120V fifty/60Hz 4P | Single period 200-240V 50/60Hz 4P | |
| Three stage 200-240V fifty/60Hz | Three stage 380-415V fifty/60Hz 4P | ||
| 3 period 440-480V 60Hz 4P | 3 stage two hundred-240/380-415/440-480V 50/sixty/60Hz 4P | ||
| Add-ons | Terminal box type / with Enthusiast / thermal protector / electromagnetic brake | ||
| Over sixty W, all assembled with admirer | |||
| GEARBOX Body Dimension | 60 mm / 70mm / 80mm / 90mm / 104mm | ||
| Equipment RATIO | 3G-300G | ||
| GEARBOX Kind | PARALLEL SHAFT GEARBOX AND Strength Sort | ||
| Right angle hollow worm shaft | Right angle spiral bevel hollow shaft | L kind hollow shaft | |
| Proper angle reliable worm shaft | Appropriate angle spiral bevel solid shaft | L variety solid shaft | |
| K2 collection air tightness enhanced sort | |||
| Certification | CCC CE ISO9001 CQC | ||
other product
Certifications
Packaging & CZPT
Organization Profile
FAQ
Q: How to pick a suited motor or gearbox?
A:If you have motor images or drawings to demonstrate us, or you have in depth requirements, this kind of as, voltage, velocity, torque, motor measurement, functioning method of the motor, essential life span and sound level and many others, please do not be reluctant to enable us know, then we can advocate ideal motor per your ask for appropriately.
Q: Do you have a CZPT ized support for your standard motors or gearboxes?
A: Sure, we can CZPT ize for every your ask for for the voltage, velocity, torque and shaft size/shape. If you require extra wires/cables soldered on the terminal or need to have to add connectors, or capacitors or EMC we can make it way too.
Q: Do you have an individual design services for motors?
A: Sure, we would like to design and style motors independently for CZPT CZPT ers, but some type of molds are necessory to be developped which may need to have specific price and design charging.
Q: What is your direct time?
A: Usually talking, CZPT normal regular item will need to have 15-30days, a bit CZPT er for CZPT ized items. But we are extremely versatile on the direct time, it will rely on the particular orders.
Correct angle gearboxes (worm and planetary gears) are robust and can be used for 90° turns. An inline reducer (parallel shaft and planetary) is an perfect matching motor with high input speeds, or when gear motor performance is critical. Make contact with our technical product sales workers to help establish which transmission remedy is ideal for you.
POF made in China – replacement parts – c55 pintle chain in Chon Buri Thailand Shrink Tunnel, Side Sealer Shrink Wrap, Hot Shrinking Packing Machine with ce certificate top quality low price
We – EPG Group the biggest Chain and agricultural gearbox manufacturing unit in China with 5 diverse branches. For more details: Cell/whatsapp/telegram/Kakao us at: 0086-13083988828
We are hunting forward to establishing successful enterprise associations with new clients about the globe in the foreseeable future.ISO ensures the balance and consistency of the crucial purpose of components.9001 qualified producer of precision roller chains. Kinds incorporate solitary and a number of strand, hollow pin, aspect bow, rollerless, self-lubricating, straight sidebar, double pitch, brushed, nickel plated, armor coated, 304 stainless metal, leaf, hoist and O-ring, citrus, sorting and caterpillar roller chains. engineering course chains & precision roller chains. One strand chain, multi-strand chains, double pitch chains, corrosion resistant chains, self-lubricating chains, attachment chains, leaf chains, and specialty chains. Description:
Beautiful equipment, Steady top quality, Security,energy saving, patented merchandise, domestic initiative, application to the POF PVC PP movie thermal shrink packaging result is perfect.
Attributes:
1.Look and knot style in accordance with national stHangZhourds, the fuselage makes use of fingerprint resistant sheet generation following spray treatment.
two.Handle panel using programming technique, 12V DC input , button swap , digital exhibit.
3. Transmission using 24v DC Motor speed handle employing variable frequency technologies -9 file adjustment.
4.The conveyor belt can be utilized wire mesh belt, chain roller, Teflon mesh belt a few.
5.Heating utilizing 600W 220V significantly infrared quartz heating tube.
6.Temperature handle using high precision intelligent temperature management method . up and down temperature unbiased regulation.
7.Sizzling air circulation employing 220V 60W 2200 to the lengthy axis motor with wind wheel.
8.The bracket can be disassembled , and the height of the bracket can be adjusted.
| L SEALER | FQL 450 A | SHRINK TUNNEL | BSN 4571C |
| VOLTAGE | 220/fifty-60HZ | VOLTAGE | 380v 50-60HZ |
| Electricity | 1.35KW | Energy | 9KW |
| AIR Stress: | five-7 | TUNNEL Size(L*W*H) | 1200*400x200mm |
| Potential | fifteen-30bags/min | Product Dimension(W*H) | 350x150mm |
| Item MAX SIZE L+H(H<150mm) | <500mm | EPT Speed | -15m/min |
| Solution MAX Dimension W+H(H<150mm) | < 400mm | Content | CHAIN, TEFLON |
| SEALING Dimension | 550*450mm | CONVEYING LOAD | 20kg max |
| Equipment Measurement (L*W*H) | 1650*800*1450mm | Equipment Dimension (L*W*H) | 1600x560x660mm |
| Weight | 300KG | Excess weight | 80kg |
| Application: | POF.PE, | Software: | PE.POF |
The use of unique gear manufacturer’s (OEM) element figures or logos , e.g. CASE® and John Deere® are for reference purposes only and for indicating solution use and compatibility. Our company and the outlined substitute areas contained herein are not sponsored, approved, or made by the OEM.
