We – EPG Team the greatest Chain and agricultural gearbox manufacturing unit in China with 5 diverse branches. For more information: Mobile/whatsapp/telegram/Kakao us at: 0086-13083988828
We will supply ideal solutions and substantial high quality goods with all sincerity. a specialized provider of a full assortment of chains, sprockets, gears, equipment racks, V-belts, couplings and reducers， pto shaft, agricultural gearboxes….Manufacturer Superior thermo therapy tools, such as community heat therapy oven, multi-use thermo treatment method oven, and so forth. of roller push chains for energy transmission apps from standard industrial to operations in specialized areas this kind of as foodstuff processing, hefty construction products, and oil subject companies. Obtainable in double pitch push and regular roller chains with solitary and several strand configurations. Requirements consist of .twenty five to 3 in. chain pitch, .13 to 1.88 in. distance between sidebars, and .09 to .94 in. pin diameter. Available with attributes these kinds of as circumstance-hardened and armor-cased pins, pre-stressed method, corrosion and shock resistance, and stainless steel materials. Provides submit-sale help providers. A single element of our software consulting is that we have been collecting and combining the knowledge in chain and sprocket purposes in a variety of places for a long time. This is specifically fascinating for us anytime buyers method us with some exceeding and difficult needs. 1. Apps of SINOMAC Vulcanization Autoclave
Rubber vulcanization is a chemical process at a presented strain, temperature and time for changing organic rubber into a lot more tough materia EPT by the addition of sulfur. These additives modify the polymer by forming cross-links (bridges) among individual polymer chains. Vulcanized materia EPT are much less sticky and have excellent mechanical houses. And vulcanization autoclave is utilised extensively for this chemical method. The principal items are galoshes, rubber tubes, cable, rubber roller, rubber ball, etc.In this area, SINOMAC has been the chief, as we have amassed total vulcanization expertise and engineering for many years.
two. Standard Design Info
2.1 Model and Dimensions
- Autoclave model: SN-LHGR2560
- Effective diameter: 2500mm
- Efficient duration: 6000mm
Definition: * Powerful diameter is the inner diameter of the autoclave.
* Powerful length is to level to do the true size of the shell.
two.2 Generation Ability
- Operating circle of autoclave: can be set according to the working procedure
- Max dimension of pulley: Ø2000X6000mm
two.3 Electric Energy
- Functioning voltage: 400V (AC)±5%, 3 phase, 50 Hz
- Control electricity: 220VAC/50Hz/24VDC
two.4 Water, Air and Steam Supply
- Cooling drinking water usage: ~4mthree/h
- Cooling drinking water force: min.3 bar ~ max. 6 bar
- Management air of manage equipment: 5 ~ 7bar
- Steam capability: 2t/h
2.5 Environmental Situations
- Max. air temperature: +50ºC
- Min air temperature: -5ºC
- Relative Humidity: <80%
- Altitude: <2000m
three. EPT Function and Operating Approach
3.1. EPT Characteristic
Autoclaves with immediate steam: heating and pressurization are carried out with steam. This heating method is especially effective and indicated for goods of large sizes and bodyweight. The temperature uniformity which typically differs between ±2°C,the exchange potential, transpiring with condensation on colder surfaces, coupled with analyzed installations, allow to obtain excellent outcomes.
three.2 Functioning Procedure
three.2.1 StHangZhourd curing recipe
| |
Temp. setpoint |
Push. setpoint |
Temp. step duration |
Press. step duration |
| Segment1 |
T1 |
P1 |
t one |
P-t1 |
| Segment2 |
T2 |
P2 |
t 2 |
P-t2 |
| Segment3 |
T3 |
P3 |
t 3 |
P-t3 |
| Segment4 |
T4 |
P4 |
t four |
P-t4 |
| Segment5 |
T5 |
P5 |
t five |
P-t5 |
| Segment6 |
T6 |
|
t six |
|
| Segment7 |
T7 |
|
t 7 |
|
| Segment8 |
T8 |
|
t 8 |
|
| Segment9 |
T9 |
|
t 9 |
|
| Segment10 |
T10 |
|
t 10 |
|
| Segment11 |
T11 |
|
t eleven |
|
| Segment12 |
T12 |
|
t 12 |
|
| Segment13 |
T13 |
|
t thirteen |
|
| Segment14 |
T14 |
|
t 14 |
|
| Segment15 |
T15 |
|
t fifteen |
|
three.2.2 A brief curing recipe case in point
four. Equipment Specialized Particulars
4.1 Pressure Vessel
SINOMAC Strain Vessel with swift-opening door, can be qualified to:
- CHINESE STHangZhouRD, GB150-2011
- AMERICAN STHangZhouRD ASME SEC VIII DIV.one with ASME Certification
- EUROPEAN STHangZhouRD PED 97/23/EC with CE certification.
four.2 Door System
- The closing system of the autoclave is the indented kind assisted with a hydraulic method, in buy to speedily and secured make a completely airtight closing.
- The total method consists of 3 components: a pair of gear flange, driven gadgets and seal ring.
- Hydraulically operated door opening and closing. It is controlled by PLC method.
- The seal ring is created of silicon rubber.
- Protection stress sensors have to prevent door opening in case of force (permitted considerably less than .1 bars).
four.3 Thermal Insulation Technique
Interior Insulation and External Insulation
We use ceramic fiber as the insulation material. The heat transfer coefficient is very lower to make the warmth decline to a minimal. The covering board of ceramic fiber is stainless metal. It is corrosion resistant and appears good. Inner insulation design can get a reduced vitality usage, even though exterior insulation design and style gets a large one, but a greater temperature uniformity.
- Insulation:Internal insulation layer
- Insulation content:Ceramic fiber
- Exterior sheet steel: stainless steel,1. mm
- Insulation thickness:100mm
four.4 Heating Technique
- The heating program is a oblique steam kind.
- The indirect method will be by means of stainless-steel or copper tubing variety warmth exchanger positioned on the rear facet of the autoclave amongst fan and goods. The flow have to transfer from materials to enthusiast, then move entrance door using vessel aspect to material
- Heating Exchanger material :304 Stainless-metal with aluminum fin or copper tubing aluminum fin
- Heating Exchanger variety: Multi-row finned tubing
four.5 Air Recirculating Method
- Sizzling air circulating duct
Annular air-duct placed on the two aspect of the autoclave inside as the ahead air shipping and delivery technique. This layout features make the temperature a lot more uniform, and working space much more huge.
- The Motor fan for circulation
The motor is bolted to the rear of the autoclave, it drives the enthusiast immediately.
- Parameters of circulating fan
Energy:18.5KW,6-pole, 3phase
Connecting structure:immediate-related
Rated rotate speed:960r/min(400V/50HZ)
Supporter wheel:7# centrifugal impeller(Diameter:700mm),
Wind pressure:1000Pa,
Flow rate:12800 Mthree/h.
- Shaft sealing
Doing work with h2o cooling to guarantee a long life, the shaft h2o cooling with different h2o pump and movement swap to be fitted to keep track of h2o stream and automatically alarm/cease the cycle if there is not enough water movement.
4.6 Temperature checking components
Temperature thermocouples: 2 pcs, K sort, including HMI monitoring, info-acquisition and control.
4.7 Pressure Components
- Inlet and exhau EPT valve, proportionally managed, Electric control valve.
- Handbook exhau EPT valve, 3-piece ball valve.
- Force transducer: 1
- Precision: +/- 50mbar
- Force gauge:1
four.8 Control Program
- Handle System is designed based mostly on the analysis and improvement towards rubber vulcanization processing industry, including the PLC central managing portion, touch display (HIM) operation technique and network, it is a person pleasant, condition of the artwork, programmable digital system.
- Password secured entry accessibility, operator can log into the method by accessing the security login form with a title and password.
- It is automatic controlling, recording and graph the temperatures and strain of the autoclave, audible alarms for substantial or lower temperatures or pressure.
- Handbook operation monitor permits operator take handbook management temperature, stress, and valves as permitted.
- It can insert or preserve the product working recipe, show the pressure and temperature curve whenever and its paperless record perform can recognize record, conserve and examine of strategy curve and method parameters.
- It has above-temperature and overpressure alarm and various safety security functions.
- Customer can run register, login and typing in solution data, and comprehend intranet or remote handle.
- Communication to a Personal Personal computer authorized (Teamviewer ), with built in application to software, file and graph of procedure in real time.
- Net link by means of Team-Viewer (VPN) with our Company.
four.9 Safety System
four.9.1 Mechanical safety interlock I
Security limit deal with is interlocked with the lid. Personnel have to flip the handle to unlock the safety unit then the lid can be opened.
four.9.2 Electrical security interlock II
The protection system performs with safety limit take care of and connects with our ECC. When staff operate the reducer and security limit take care of, although there is pressure in the autoclave, the ECC will give a audio-light alarm.
four.9.3 Basic safety valves
There is one safety valves on the prime of autoclave. We have established a strain restrict in the valves. When the pressure exceed the limit, the valves will operate instantly to launch the air down to a affordable force assortment.
five. Configurations of Autoclave
- HMI: Wenview contact screen, ZheJiang
- PLC: Siemens
- Main electrical element : Schneider,China
- Minimal change: Omron
- AUTOCLAVE Shell: ASME/PED/GB, SINOMAC
- EPT components: Hualiang, China
Management cupboard according to CE stHangZhourds
six. Technique EPT Look at (Oblique steam heating)
seven. Packing
8.1 The tools will be correctly packed / wrapped contemplating lengthy-length ocean and land transportation and tough managing that may possibly occur in the absence of the two parties.
eight.2 Proper security from moisture, rust, mildew, scratches, shaking, and so forth, will be taken so that the products may arrive at the installation web site in very good situation.
8.3 Shipping marks and warning signed will be plainly painted, and comprehensive packing li EPT (in English/Espanol) will be soundly attached, to the exterior of the packing.
8. Autoclave Specification
| MODEL SN-LHG2560 VULCANIZATION AUTOCLAVE-TECHNICAL PARAMETER |
| No. |
Description |
Device |
Specifications and Parameters |
| one |
Effective Working Diameter |
mm |
2500 |
| two |
Effective Working Length |
mm |
6000 |
| three |
Autoclave Track Distance |
mm |
900 |
| 4 |
Design Pressure |
MPa |
one |
| five |
Max. Working Pressure |
MPa |
.8 |
| six |
Safety Valve Exhaust |
MPa |
.eighty five |
| 7 |
Design Temperature |
ºC |
200 |
| eight |
Max. Working Temperature |
ºC |
180 |
| nine |
Temperature Uniformity at Steady State |
ºC |
±2 |
| ten |
Openning Door Mode |
— |
Hydraulic |
| eleven |
Working Medium |
— |
Compressed air |
| twelve |
Heating Mode |
— |
Steam indirect heating |
| 13 |
Heating Power |
KW |
162 |
| fourteen |
Quantity of Circulating Fan Motor |
Established |
1 |
| fifteen |
Quantity of Circulating Fan Motor |
KW |
15 |
| 16 |
Thermocouple Type |
— |
Type K or J |
| seventeen |
Vaccum Lines |
Piece |
— |
| eighteen |
Quantity of Vaccum Pressure Transducer |
Piece |
— |
| 19 |
StHangZhourd Control Mode |
— |
PLC+Pc |
| 20 |
Control Software |
— |
Thermal Processing Control (TPC) |
| 21 |
Insulation Type |
— |
Internal |
| 22 |
Insulation Material |
— |
Ceramic Fiber |
| 23 |
Insulation Thickness |
mm |
seventy five |
| 24 |
Insulation Sheet Material |
— |
Stainless Steel or Aluminized Steel |
| twenty five |
Working Environment Temperature |
ºC |
Min. -20ºC, ,Max. +45ºC |
| 26 |
Working Environment Humidity |
— |
<60% |
| 27 |
Power Supply |
— |
400VAC, 3P+N+PE, 50/60Hz |
| 28 |
Weight |
KG |
16500 |
nine. Professional Workshop
ten. SINOMAC World-wide Turnkey Tasks
With the knowledge of manufacture and services for fifteen years, our expert crew are in a position to offer you the global turnkey task, like a skilled education. SINOMAC autoclaves can be created as ASEM, PED, EPT stHangZhourds, as well as our Chinese stHangZhourd.
From the SINOMAC Team, with fifteen several years of experience.
The use of first gear manufacturer’s (OEM) component numbers or emblems , e.g. CASE® and John Deere® are for reference needs only and for indicating product use and compatibility. Our company and the outlined substitute elements contained herein are not sponsored, accredited, or manufactured by the OEM.
